🏗️ How to Use This Study Guide
- Read each module carefully
- Take notes on key safety requirements
- Test yourself with our practice test
- Review weak areas
Module 1: Introduction to OSHA
OSHA Standards & Worker Rights
OSHA (Occupational Safety and Health Administration) sets and enforces safety standards to protect workers.
Worker Rights:
- Right to a safe workplace
- Right to report unsafe conditions
- Right to refuse dangerous work
- Protection from retaliation
Employer Responsibilities:
- Provide safe work environment
- Training on hazards
- Display OSHA poster
- Keep injury records
Module 2: Walking/Working Surfaces
Slip, Trip, and Fall Prevention
Key Requirements:
- Keep work areas clean and dry
- Mark wet floors immediately
- Proper lighting in all areas
- Guardrails at 42 inches ±3 inches
- Covers for floor openings
Ladder Safety:
- 3-point contact at all times
- Extend 3 feet above landing
- 4:1 ratio for portable ladders
- Inspect before each use
Module 3: Exit Routes & Emergency Planning
Emergency Action Plans
Exit Route Requirements:
- Minimum 28 inches wide
- Clear and unobstructed
- Marked with exit signs
- Emergency lighting required
- At least two exits per floor
Fire Safety:
- Fire extinguishers within 75 feet
- Train employees on use
- Monthly inspections
- Know evacuation routes
Module 4: Electrical Safety
Electrical Hazards & Protection
Critical Safety Measures:
- GFCIs required for construction sites
- Maintain 10-foot clearance from power lines
- Lockout/tagout procedures
- Never work on live circuits
- Inspect cords and tools daily
Power Tool Safety:
- Double-insulated or grounded
- No frayed cords
- Use proper extension cords
- Keep away from water
Module 5: Personal Protective Equipment (PPE)
Required PPE by Hazard
Head Protection:
- Hard hats required where overhead hazards exist
- Class A: General protection
- Class B: Electrical protection
- Class C: Lightweight (no electrical protection)
Eye & Face Protection:
- Safety glasses with side shields
- Goggles for splash hazards
- Face shields for severe hazards
- Must meet ANSI Z87.1 standard
Respiratory Protection:
- Fit testing required
- Medical evaluation needed
- Training on proper use
- Dust masks vs. respirators
Module 6: Hazard Communication
GHS & Chemical Safety
Safety Data Sheets (SDS):
- Must be readily accessible
- 16 standardized sections
- Hazards, handling, first aid
- Required for all chemicals
GHS Label Elements:
- Product identifier
- Pictograms (hazard symbols)
- Signal words (Danger/Warning)
- Hazard statements
- Precautionary statements
Module 7: Materials Handling
Safe Lifting & Storage
Proper Lifting Technique:
- Bend knees, keep back straight
- Get close to the load
- Use legs to lift, not back
- Keep load close to body
- Team lift for heavy items
Material Storage:
- Stack materials safely
- Secure from tipping
- Clear aisles and exits
- Weight limits on shelving
Module 8: Fall Protection
Fall Protection Systems
When Required:
- 6 feet or more in construction
- 4 feet near dangerous equipment
- Any height over openings
Protection Methods:
- Guardrail systems (preferred)
- Safety net systems
- Personal fall arrest systems (PFAS)
- Covers for openings
PFAS Requirements:
- Full-body harness (never a belt)
- Lanyard with shock absorber
- Anchorage point (5,000 lbs minimum)
- Limit free fall to 6 feet
- Inspect before each use
Module 9: Scaffolding Safety
Scaffold Requirements
Basic Requirements:
- Erected by qualified person
- 10 feet or more requires fall protection
- Guardrails at 38-45 inches
- Toeboards required
- Platforms fully planked
Safe Use:
- Inspect before each shift
- Never overload
- 3:1 height-to-base ratio
- Secure to structure
- Access ladder required
Module 10: Powered Industrial Vehicles
Forklift Safety
Operator Requirements:
- Training and certification required
- Evaluation every 3 years
- Vehicle-specific training
- Authorized operators only
Safe Operation:
- Pre-op inspection daily
- Wear seatbelt
- Sound horn at intersections
- Keep forks low when traveling
- Never exceed capacity
- No riders allowed
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